Case Studies

FANUC customers share their experience operating, building, retrofitting and automating with FANUC products.

Case Study

Cobot Beveling and FANUC Machining Centers Boost Quality and Productivity for Optics Manufacturer

Sydor Optics in Rochester, NY upgraded its manual, labor‑intensive beveling process by installing an OptiPro Revel robotic beveling system powered by a FANUC collaborative robot. The automated solution allows both sides of an optic to be beveled in a single cycle, increasing daily output by about 40%, improving consistency, and reducing rework. It can also run unattended, freeing employees for other tasks. Combined with their CNC machining capabilities, this automation helps Sydor deliver high‑quality parts on time and meet customer expectations.

Challenges solved by OptiPro:

OptiPro Logo
  • Tedious, manual bevel process
  • Ergonomic challenges for staff
  • Ramping up production
  • Inconsistent quality

Results

  • Frees up employees

  • 40% increase in production

  • Eliminates ergonomic concerns

  • Consistent results achieved

Story

Sydor Optics, a global leader in custom optical manufacturing based in Rochester, NY, produces high precision optics using advanced fabrication technologies. The company sought to optimize its manual beveling process, which was tedious, labor intensive, and ergonomically challenging.

To automate the process, Sydor purchased an OptiPro Revel, a turnkey robotic beveling solution. This FANUC Cobot and Go system employs a FANUC CRX-10iA/L collaborative robot, enabling each part to be beveled on both sides in one uninterrupted cycle.

This automated solution has increased Sydor’s daily production throughput by approximately 40 percent. The Revel can run unattended, freeing employees for other tasks and increasing beveling time during off shifts. Additionally, the system produces parts with consistent quality, reducing variability and rework.

With this automation, as well as the company’s CNC machining success using FANUC ROBODRILL Plus machining centers, Sydor Optics delivers high quality parts on time and to specification—allowing them to meet and exceed customer expectations.

 
Joe DiFrancesco

When we were doing it manually, it would take—for one tray of parts—eight and a half to nine hours for someone to do it. Now with the Revel, it takes five hours, which is almost a 40% increase of productivity, and that operator is now freed up to run other machines.

Joe DiFrancesco

CNC Manager, Sydor Optics

Meet OptiPro, FANUC Authorized System Integrator

As a FANUC America Authorized Systems Integrator (ASI), OptiPro is dedicated to providing robotic automation solutions that help manufacturing companies achieve more efficient production. Our Automation team consists of trained technicians as well as mechanical, electrical, and software engineers that you can rely on throughout the entire collaboration process.

SYDOR Optics Logo

About Sydor Optics:

Not only does Sydor Optics offer the best in double-sided grinding and polishing services, we offer the largest number of polishing machines in the US to cover your plano optics needs — from the smallest to largest available.

Other Brands We've Helped

How can we help?

Ready to start your automation journey? Have questions before getting started? We’re here to help.

Case Study

Cobot Beveling and FANUC Machining Centers Boost Quality and Productivity for Optics Manufacturer

Sydor Optics in Rochester, NY upgraded its manual, labor‑intensive beveling process by installing an OptiPro Revel robotic beveling system powered by a FANUC collaborative robot. The automated solution allows both sides of an optic to be beveled in a single cycle, increasing daily output by about 40%, improving consistency, and reducing rework. It can also run unattended, freeing employees for other tasks. Combined with their CNC machining capabilities, this automation helps Sydor deliver high‑quality parts on time and meet customer expectations.

Challenges solved by OptiPro:

OptiPro Logo
  • Tedious, manual bevel process
  • Ergonomic challenges for staff
  • Ramping up production
  • Inconsistent quality

Results

  • Frees up employees

  • 40% increase in production

  • Eliminates ergonomic concerns

  • Consistent results achieved

Story

Sydor Optics, a global leader in custom optical manufacturing based in Rochester, NY, produces high precision optics using advanced fabrication technologies. The company sought to optimize its manual beveling process, which was tedious, labor intensive, and ergonomically challenging.

To automate the process, Sydor purchased an OptiPro Revel, a turnkey robotic beveling solution. This FANUC Cobot and Go system employs a FANUC CRX-10iA/L collaborative robot, enabling each part to be beveled on both sides in one uninterrupted cycle.

This automated solution has increased Sydor’s daily production throughput by approximately 40 percent. The Revel can run unattended, freeing employees for other tasks and increasing beveling time during off shifts. Additionally, the system produces parts with consistent quality, reducing variability and rework.

With this automation, as well as the company’s CNC machining success using FANUC ROBODRILL Plus machining centers, Sydor Optics delivers high quality parts on time and to specification—allowing them to meet and exceed customer expectations.

 
Joe DiFrancesco

When we were doing it manually, it would take—for one tray of parts—eight and a half to nine hours for someone to do it. Now with the Revel, it takes five hours, which is almost a 40% increase of productivity, and that operator is now freed up to run other machines.

Joe DiFrancesco

CNC Manager, Sydor Optics

Meet OptiPro, FANUC Authorized System Integrator

As a FANUC America Authorized Systems Integrator (ASI), OptiPro is dedicated to providing robotic automation solutions that help manufacturing companies achieve more efficient production. Our Automation team consists of trained technicians as well as mechanical, electrical, and software engineers that you can rely on throughout the entire collaboration process.

SYDOR Optics Logo

About Sydor Optics:

Not only does Sydor Optics offer the best in double-sided grinding and polishing services, we offer the largest number of polishing machines in the US to cover your plano optics needs — from the smallest to largest available.

Other Brands We've Helped

How can we help?

Ready to start your automation journey? Have questions before getting started? We’re here to help.