With more than 33 million square feet of warehouse space, Saddle Creek
Logistics Services is one of the industry’s largest family-owned providers.
And of its dozens of locations, its hub in Modesto, California, has proven to
be particularly strategic, offering port access in one of the densest states
without the high costs of Southern California real estate. But a primary
challenge accompanies this region: hot, summer climates that can create
temperatures of up to 140 degrees inside the carrier containers that unload
daily at the warehouse.
With a focus on continuous improvement and a culture focused on caring for its
associates, the company was eager to partner with Anyware Robotics to leverage
automation and reduce the safety risk of one of its most undesired tasks,
unloading. The FANUC Authorized System Integrator’s robot, named Pixmo, was
designed to solve this exact problem. A versatile, AI-powered mobile box
handling robot, Pixmo takes on what was once a burdensome manual role,
decreasing the number of supporting associates from four to five to one or
two.
With a patent-pending conveyor add-on, Pixmo’s functionality, which leverages
the power of FANUC’s CRX cobot, increased throughput for Saddle Creek while
seamlessly moving boxes much heavier than competing systems can manage. Since
deployment, Pixmo has picked more than 1,700,000 pounds of product while
transforming safety on site. Dock injuries have dropped to zero for unloading
operations and employees have embraced automation while moving into
higher-value roles.
The ease of integration, which didn’t require major infrastructure changes or
fixed conveyors, allowed Saddle Creek to quickly bring in a solution that
worked within their existing footprint to create immediate impact. And since
its initial implementation, Pixmo has expanded to support end-of-line
palletizing as well, making it the world’s first unloading and palletizing
mobile cobot system for the dynamic receiving dock.