Case Studies

FANUC customers share their experience operating, building, retrofitting and automating with FANUC products.

Case Study

CRX Cobot & AI Solve Sanding Challenges for Performance Composites

After years of contemplating automation, Performance Composites, Inc. in Compton, California, looked to GrayMatter Robotics for a robotic solution to sand fiberglass and composite products used for the transportation industry - primarily buses, trains, and trucks.

Challenges solved by:

Gray Matter Logo

  • Struggled to find employees to do manual sanding processes that are repetitive, dusty, and ergonomically difficult.
  • The customer had not used automation and thought that robots were difficult to program and operate.
  • Costs associated with dedicated fixtures required for traditional robotic solutions.

Results

  • Using GMR-AI enabled cobot for sanding has removed 90-95% of the dust.

  • Employees were trained to become robot operators in 1 day.

  • Improved consistency due to the system’s ability to use the correct sanding parameters.


     

Story

After years of contemplating automation, Performance Composites, Inc. chose to work with GrayMatter Robotics, an advanced automation solution provider and an Authorized System Integrator for FANUC America, to design a robotic solution to sand fiberglass and composite products used for the transportation industry - primarily buses, trains, and trucks. 

GrayMatter Robotics, a deep technology company based in Gardena, California, has taken a deep dive into the development of AI software to support robotic automation systems for sanding and polishing. Their new Physics informed AI solutions for surface finishing, aptly named Scan&Sand™ and Scan&Polish™, use active compliant devices combined with 3D vision and proprietary software to enable a robot or cobot to autonomously perform a wide range of processing applications, including sanding, buffing, polishing, trimming, inspection, and more. 

Today, with GMR-AI combined with a FANUC CRX, Performance Composites is experiencing the benefits of smart robotic automation. They’ve improved both the consistency and quality of their surface finishing applications. In addition, employees were trained to become robot operators in one day, removing them from the dull, dirty, and physically demanding tasks.

Additional system benefits:

  • Programs itself using GMR-AI/
  • Able to handle large and complex parts.
  • Works in a wet or dry environment.
  • Sands and polishes a wide variety of materials.
  • Able to execute tasks according to an operator’s preferred tool motion or technique.
  • Deploys on existing shop floors.
  • Quickly adapts to new materials.
  • Significantly reduces the consumption of sandpaper and abrasive materials.
  • Able to finish products to desired quality, improving the process and reducing costs.
When powered with our GMR-AI, the CRX easily handles high-mix and variable part runs for both low and high-volume production

Ariyan Kabir

Co-Founder and CEO, GrayMatter Robotics

Having a good partner and a solution that works is a huge game changer for us.

Francis Hu

President, Performance Composites Inc.

FANUC Products Used

Meet GrayMatter Robotics, FANUC Authorized System Integrator

GrayMatter Robotics is an AI-based robotics company with a mission to enhance human productivity and improve the quality of life. They are transforming the future of manufacturing with robotics and proprietary AI, designed into smart robotic cells that assist humans in tedious and ergonomically challenging tasks.

Performance Composites Logo

About Performance Composites

Performance Composites is a full-service composites manufacturer providing engineered fiberglass products to original equipment manufacturers (OEM). The company provides high-quality fiberglass manufacturing, cost-effective solutions, superior service and on-time delivery.

Other Brands We've Helped

How can we help?

Ready to start your automation journey? Have questions before getting started? We’re here to help.

Case Study

CRX Cobot & AI Solve Sanding Challenges for Performance Composites

After years of contemplating automation, Performance Composites, Inc. in Compton, California, looked to GrayMatter Robotics for a robotic solution to sand fiberglass and composite products used for the transportation industry - primarily buses, trains, and trucks.

Challenges solved by:

Gray Matter Logo

  • Struggled to find employees to do manual sanding processes that are repetitive, dusty, and ergonomically difficult.
  • The customer had not used automation and thought that robots were difficult to program and operate.
  • Costs associated with dedicated fixtures required for traditional robotic solutions.

Results

  • Using GMR-AI enabled cobot for sanding has removed 90-95% of the dust.

  • Employees were trained to become robot operators in 1 day.

  • Improved consistency due to the system’s ability to use the correct sanding parameters.


     

Story

After years of contemplating automation, Performance Composites, Inc. chose to work with GrayMatter Robotics, an advanced automation solution provider and an Authorized System Integrator for FANUC America, to design a robotic solution to sand fiberglass and composite products used for the transportation industry - primarily buses, trains, and trucks. 

GrayMatter Robotics, a deep technology company based in Gardena, California, has taken a deep dive into the development of AI software to support robotic automation systems for sanding and polishing. Their new Physics informed AI solutions for surface finishing, aptly named Scan&Sand™ and Scan&Polish™, use active compliant devices combined with 3D vision and proprietary software to enable a robot or cobot to autonomously perform a wide range of processing applications, including sanding, buffing, polishing, trimming, inspection, and more. 

Today, with GMR-AI combined with a FANUC CRX, Performance Composites is experiencing the benefits of smart robotic automation. They’ve improved both the consistency and quality of their surface finishing applications. In addition, employees were trained to become robot operators in one day, removing them from the dull, dirty, and physically demanding tasks.

Additional system benefits:

  • Programs itself using GMR-AI/
  • Able to handle large and complex parts.
  • Works in a wet or dry environment.
  • Sands and polishes a wide variety of materials.
  • Able to execute tasks according to an operator’s preferred tool motion or technique.
  • Deploys on existing shop floors.
  • Quickly adapts to new materials.
  • Significantly reduces the consumption of sandpaper and abrasive materials.
  • Able to finish products to desired quality, improving the process and reducing costs.
When powered with our GMR-AI, the CRX easily handles high-mix and variable part runs for both low and high-volume production

Ariyan Kabir

Co-Founder and CEO, GrayMatter Robotics

Having a good partner and a solution that works is a huge game changer for us.

Francis Hu

President, Performance Composites Inc.

FANUC Products Used

Meet GrayMatter Robotics, FANUC Authorized System Integrator

GrayMatter Robotics is an AI-based robotics company with a mission to enhance human productivity and improve the quality of life. They are transforming the future of manufacturing with robotics and proprietary AI, designed into smart robotic cells that assist humans in tedious and ergonomically challenging tasks.

Performance Composites Logo

About Performance Composites

Performance Composites is a full-service composites manufacturer providing engineered fiberglass products to original equipment manufacturers (OEM). The company provides high-quality fiberglass manufacturing, cost-effective solutions, superior service and on-time delivery.

Other Brands We've Helped

How can we help?

Ready to start your automation journey? Have questions before getting started? We’re here to help.