Zippy Ice Speeds Up Bagging with Robotic Palletizing
Zippy Ice expanded capacity and improved palletizing reliability by automating bag stacking with a compact FANUC robotic system from MMCI.
Challenges
- Speed was an issue with the manual operation as it was difficult to keep up with increasing production.
- Employees were retiring and it was nearly impossible to find new workers.
- Space was a premium, so the automation needed to be as compact as possible.
- The customer required reliability, flexibility, and most of all safety for its employees.
Results
Robotic palletizing system enables safe, quick, and consistent operation
Robots increased production from 10 to 20 bags per minute (20lb. bags)
The system fits perfectly in the available space
Skilled employees now run the automation.
Story
At Zippy Ice, stacking bags of ice onto pallets had been a manual operation. When employees started to retire, the company considered two options - hiring and training new employees to take on this cold and backbreaking task, or automation. Zippy Ice partnered with MMCI, and after evaluating production needs and workspace constraints, MMCI recommended a small-footprint palletizing system featuring the FANUC R-1000iA/80H compact material handling robot. The robot uses an MMCI designed innovative end-of-arm-tool that can efficiently stack different sized bags, and the system includes an automated pallet conveyor that accommodates pallets of different sizes and styles.
Today, the robotic system consistently and reliably palletizes orders and has expanded Zippy’s capacity to take on new customers and continue to grow the business. Equally important is that Zippy’s skilled workforce now manages the automation to keep production running consistently.
Automation allows us to increase production, and I've got employees who are more engaged.
Howard Mackie Co-Owner – Zippy IceFANUC Products Used
R-1000iA/80H
The FANUC R‑1000iA/80H robot is a versatile high-speed robot for a range of operations for medium size payloads including welding, handling and palletizing.
- Max Payload:
- 80 kg
- Reach:
- 2230 mm
Meet MMCI Robotics, FANUC Authorized System Integrator
MMCI provides expert Material Handling and Warehouse Automation and is passionate about solving problems of all shapes and sizes. They offer over 35 years of experience in design, engineering, integration, robotics, controls, and software to deliver automation solutions that improve performance and increase productivity for manufacturers, e-commerce, and distribution companies large and small.
About Zippy Ice
Zippy Ice started as the first woman owned ice company in North Carolina in 2007 by Christine and Howard Mackie. Today, Zippy services thousands of convenience store locations, numerous restaurants, grocery stores, and specialty events that include ice.
