IMG 9462

Material Removal

FANUC's full line of robotics and automation products can handle any material removal task, from cutting and grinding, to deburring, polishing, and much more.
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Material Removal and Finishing Robots

Have a part or product that needs a fine finishing touch? You’ve come to the right place! Our automation solutions and material removal robots cover an extensive variety of finishing applications. Nobody in the automation industry has more robotic finishing application experience or products made specifically for automated finishing than FANUC: From cutting robots and grinding robots, to deburring robots, polishing robots, sanding robots, buffing robots and more!

When it comes to the quality of your finished parts there’s no room for compromise. Whether you need robotic cutting systems, robotic deburring, polishing robots, grinding robots, robotic drilling or buffing your manufactured products or parts, we not only have a finishing robot perfectly sized for the application, we also have the technology required to put on the finest finishing touches. That’s because every FANUC robot comes vision and force sensing-ready; and our FS Series Force Sensors and iRVision robotic vision systems are designed and built by FANUC, specifically for FANUC finishing robots.

Robotic sanding, robotic grinding, and other finishing and material removal jobs can be dangerous and pose serious hazards to people’s health and safety. Using FANUC robots for these jobs improves safety by eliminating health hazards, while also providing manufacturers with a solution to labor shortage problems often seen in these applications. No matter how big or small your company is, FANUC and our industry-leading group of Authorized Systems Integrators for robotics will work with you to listen to and understand your robotic finishing needs, then develop an automated system sure to increase quality, speed and overall productivity.

Get the most out of your finishing processes. Contact us today to speak with an application expert.

Material Removal Case Studies

Robotic Deburring Systems

FANUC’s solutions for robotic deburring systems provide manufacturers with the quality, consistency and output they need. Our LR Mate 200iD series is a popular deburring robot due to its compact design and flexibility. We also have a variety of deburring robots that can work with both medium and very large part deburring. No matter what size part you may have, or what material your part is comprised of, we're sure to have the industrial robots or collaborative robots to help fit your robotic deburring needs.

Deburring Main Bearing Cap System

FANUC robots load CNCs, deburr parts, feed a washer, and load a press, with smart routing for part selection and handling of rejected pieces.

Turn Key Solutions - Germantown

Video courtesy of Turn Key Solutions - Germantown

Deburring Automotive Parts

A FANUC R‑2000iC/210F robot transfers parts through brushing, deburring, chamfering, and blow‑off operations in an automated process cell.

Video courtesy of FLT / Fibro Laepple Technology Inc

Wheel Deburring

Automated wheel deburring uses ATI radially compliant tools to maintain consistent contact and achieve uniform deburring results.

iA-ROBOTICS

Video courtesy of iA-ROBOTICS

Deburring Crankshafts

Robotic deburring systems remove excess material from crankshafts using controlled, repeatable motion for consistent edge finishing.

Acme Manufacturing Co

Video courtesy of Acme Manufacturing Co

Robotic Gear Deburring

FANUC LR Mate robots deburr gears using controlled motion to remove burrs and ensure consistent edge finishing.

Matrix Design

Video courtesy of Matrix Design

Robotic Deburring System

An automated deburring system uses a FANUC LR Mate robot and Abtex Tri‑Ten planetary brushes to deburr parts on a moving table.

Abtex, LLC

Video courtesy of Abtex, LLC

Automated System Uses Overhead Gantry Robot & Deburring Robot To Machine Parts – Matrix Design

FANUC robots gauge, laser mark, machine tend, deburr, and shuttle parts through a fully automated inspection and finishing process.

Matrix Design

Video courtesy of Matrix Design

Robotic Sanding Systems

Robotic sanding systems give manufacturers the opportunity to improve the speed and accuracy for sanding parts while improving worker safety by removing employees from potentially dangerous work areas where dust and debris can pose serious hazards to a person’s health and mitigating those risks with sanding robots. Sanding operations that include robotics can be equipped with pressure sensing technology in order to achieve the perfect robotically sanded finish to your parts.

Adaptive Robotic Sanding

An adaptive sanding system performs a 3D scan, creates automated sanding paths, and finishes parts using closed‑loop control tied to CAD models.

Aerobotix Inc.

Video courtesy of Aerobotix Inc.

Automotive Exterior Trim Mold Sanding System

A flexible robotic sanding system automatically finishes automotive and marine trim parts using quick‑change fixtures and two‑sided part rotation.

Pioneer Industrial Systems LLC

Video courtesy of Pioneer Industrial Systems LLC

Sanding Wood Chairs

Using FANUC Integrated Force Sensing, a robotic sanding system performs controlled material removal to achieve consistent surface finishes.

Remtec

Video courtesy of Remtec

Robotic Sanding and Coating Demo with Tool Change

A FANUC P‑350 paint robot performs robotic sanding and coating with automatic tool change in a single finishing demonstration cell.

Robot vision finishing

Robot Vision for Improved Accuracy

FANUC iRVision provides real time error proofing to ensure proper process and product quality. iRVision allows the robot to accurately find the part’s location relative to the robot and offset the robot path to account for part to part or location variances – A unique competitive advantage in robotic deburring, robotic grinding, robotic cutting, and more.

Robotic Cutting Systems: Metal Cutting Robots, Plasma Cutting Robots, Waterjet Cutting Robots & Laser Cutting Robot Systems

Robotic cutting systems reduce cutting errors and product waste, while improving speed, precision and accuracy. Cutting robot systems can also be customized and pre-engineered with different robot cutter tools based on the type of product, its material, size, and the type of robotic cutting for your specific workpiece. FANUC will listen to your needs, then work with you to decide which cutting robot and cutting tool is exactly right for your specifications and requirements. Cutting robot systems also improve worker safety by removing employees from hazardous work areas.

PCR42 Robotic Plasma Cutting System

PCR42 is a robotic plasma cutting system using CNC control and laser measurement to cut structural steel with fast, vibration‑free 7‑axis motion.

Prodevco

Video courtesy of Prodevco

Robotic Laser Cutting System

Four FANUC M-20 robots laser cutting a metal part.

Shape Process Automation

Video courtesy of Shape Process Automation

Plasma Cutting Sheet Metal

A FANUC LR Mate 200iD robot performs plasma cutting on sheet metal with precise, repeatable motion for accurate part profiles.

elliTek

Video courtesy of elliTek

Robotic Waterjet Cutting of Carpet

This solution uses robotic waterjet cutting to deliver flexible, automated material cutting with high accuracy and scalable output.

Shape Process Automation

Video courtesy of Shape Process Automation

Plasma Cut Large Pipes

A FANUC M‑710iC robot performs automated plasma cutting on long metal pipes with coordinated rotation and laser‑guided positioning.

ARC Specialties Inc.

Video courtesy of ARC Specialties Inc.

Robotic force sensor fanuc

Force Sensors for Craftsman-like Precision

FANUC Force Sensors enable robots to detect force and torque applied to the end effector, while controlling the robot’s motion path in real time to keep the tool pressed to the part with constant force. Robots equipped with force sensors can robotically deburr, grind, polish and contour parts with ultimate precision by compensating for dimensional deviations.

Robotic Polishing Systems

FANUC polishing robots are used by manufacturers to achieve custom finishes with uncompromised consistency that do not sacrifice finish quality for output. Our robots are used in automated polishing systems for any size manufacturer, producing a mix of consistent superior surface finishes with excellent production rates. We’ll listen to your needs, then work together to customize a robotic polishing system that maximizes productivity and quality.

Polishing Wheel Hubs

A FANUC R‑2000 robot polishes wheel hubs using controlled motion to achieve consistent surface finish and edge quality.

Acme Manufacturing Co

Video courtesy of Acme Manufacturing Co

Robotic Polishing System for Orthopedic Knee Polishing with Force Sensor

A FANUC LR Mate robot uses force sensing and belt sanding to finish knee implants, followed by polishing and automated visual inspection.

AV&R

Video courtesy of AV&R

Polishing Golf Club Heads

Dual FANUC M‑710iC robots polish golf club driver heads using wet abrasive belts with servo‑controlled compliance and synchronized robot handoffs.

Acme Manufacturing Co

Video courtesy of Acme Manufacturing Co

Robotic Blade Profiling and Polishing

This BF‑X 200‑c system performs blade profiling and polishing in one cell to improve autonomy and streamline finishing.

AV&R

Video courtesy of AV&R

Automotive Running Board Polishing

A FANUC R‑2000 robot polishes automotive running boards using controlled motion to achieve consistent surface finish.

Acme Manufacturing Co

Video courtesy of Acme Manufacturing Co

30i b and robot 1

System Integration Solutions in Manufacturing

For a truly integrated machining solution, partner your FANUC robot with FANUC CNCs or General Motion Controls. With streamlined communications and the industry's best reliability, nothing beats a truly automated machining system from FANUC.

Grinding, Buffing, Deflashing, Routering, Milling & Drilling Robots

If you have a challenge where automation can help with a material removal process, FANUC America has the experience and expertise to work with you, listen to your needs, and work together to develop a solution that will increase productivity and overall profitability. Other robotic finishing solutions with which we have decades of experience include buffing, deflashing, degating, gouging, grinding, routering, milling, drilling and much, much more. Contact us today to get started on a robotic finishing system that’s right for you!

Degate Saw with Robotic Machine Tending

A robotic saw integrates with die casting lines to remove gates and risers using dual spindles, servo rotation, and automated part handling.

Kinemetrix

Video courtesy of Kinemetrix

Drill Tap Deflash

A FANUC M‑20 robot drills, taps, and deflashes parts in an automated machining and finishing process.

Pioneer Industrial Systems LLC

Video courtesy of Pioneer Industrial Systems LLC

Robotic Weld Grinding

FANUC M‑710iC robots perform automated weld grinding to remove excess material and achieve consistent surface finish.

Acme Manufacturing Co

Video courtesy of Acme Manufacturing Co

Part Washing System

An automated parts washing system uses a FANUC Paint Mate robot to wash and reposition parts inside an intrinsically safe stainless steel enclosure.

Video courtesy of Prime Test Automation

Robotic ARC Gouging

AGT’s GougeMaster uses a FANUC ARC Mate robot to perform robotic plasma‑arc gouging for weld removal, back gouging, and joint preparation.

AGT Robotics

Video courtesy of AGT Robotics

Robotic Blade Polishing System - BF-X 500

The BF‑X 500 uses a FANUC M‑20iB/25 robot to automate profiling, polishing, blending, and deburring in a robotic finishing cell.

AV&R

Video courtesy of AV&R

Robot Sequencer Software - BrainWave

AV&R’s BrainWave software coordinates machine components through a single interface, managing automation processes across the entire system.

AV&R

Video courtesy of AV&R

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Videos

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Die Sharpening

A FANUC LR Mate 200iD with force sensing sharpens dies through automated grinding and polishing, ensuring precise geometry and consistent, repeatable quality.

Video courtesy of Nautilus Systems

Multi-Process Cutting and Grinding for Metal Parts

A FANUC LR Mate 200iD cuts, grinds, and finishes metal blades using multiple tools in a compact cell, delivering consistent abrasive removal automation.

AV&R

Video courtesy of AV&R

M-810 Wet Machining

PVC Pipe Handling

PVC pipe is cut, heated, molded, cooled, and quenched; a SCARA robot transfers parts, and a CRX packs accepted pieces for final sealing.

Delta Technology LLC

Video courtesy of Delta Technology LLC

Fan Blade Re-profiling System - BF-X 800

Robotic and AI‑driven technology automates fan blade MRO to improve repair accuracy, reduce scrap, and extend component service life.

AV&R

Video courtesy of AV&R

Wooden Chair Sanding

Two FANUC M‑10iA robots use force sensing to sand wood chairs, adapting pressure in real time while identifying parts via RFID.

Remtec

Video courtesy of Remtec

Orthopedic Knee Polishing

A FANUC LR Mate robot uses force sensing and belt sanding to finish knee implants, followed by polishing and automated visual inspection.

AV&R

Video courtesy of AV&R

Newton Laser Cutting System

The Newton Laser Cutting System enables ultra‑fast, vibration‑free robotic laser cutting using patented technology that isolates feedback from the robot.

Shape Process Automation

Video courtesy of Shape Process Automation

Robotic Rim Polishing

A FANUC R-2000iB/210F polishes automotive wheels.

Acme Manufacturing Co

Video courtesy of Acme Manufacturing Co

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