Challenges
- Physically demanding tasks such as manually palletizing 2,000 to 3,000 boxes each day that led to workforce fatigue and injuries
- A need to optimize employee assignments for increased productivity and return
- Time- and labor-intensive work that lacked optimal efficiency
Results
Ability to relocate 2-3 employees per shift to high-valued tasks
Increased throughput without having to rotate employees due to repetitive tasks and fatigue
Hyper flexible solution that can be easily moved from station to station to address demand
Greater opportunities for employee satisfaction and growth
Story
People are the core of not-for-profit social enterprise Groupe TAQ, which is why ensuring their health and well-being is paramount to the organization’s leaders. To help automate the company’s most physically demanding tasks, they reached out to FANUC ASI Premier Tech, maker of TOMA—an out-of-the-box palletizing solution featuring the CRX cobot.
With a goal of creating a safer and more intellectually stimulating environment, Groupe TAQ realized impressive results almost immediately after integrating TOMA. The system easily and efficiently loaded the 2,000 to 3,000 10-pound boxes produced on a line, then could be moved as necessary around the facility to other stations. Employees who had once rotated on and off the physically demanding line were assigned to other more enjoyable tasks. And injuries related to frequent, repetitive movements were greatly minimized if not completely eliminated, according to company leadership.
With an automated system now in place, the line is able to produce continually and at faster speeds. Employees that would have been assigned to palletizing are now relocated to less ergonomically stressful tasks on a second production line, while also being provided greater growth opportunities.
I do a lot of employee rotations during my shift to avoid injuries because there are repetitive gestures. This greatly minimizes injuries if not completely eliminates them.
Christine Lajeunesse-Gaspar Forewoman – Groupe TAQFANUC Products Used
CRX-30iA
The FANUC CRX-30iA is a heavy-lifting cobot with a 30kg payload, featuring wrist buttons for direct, simple teaching and customization.
- Max Payload:
- 30 kg
- Reach:
- 1889 mm
Meet Premier Tech Systems and Automation, FANUC Authorized System Integrator
Premier Tech Systems and Automation stands as a globally recognized provider of cutting-edge automation solutions, with over 1800 team members around the globe. The company's expertise extends across various industries, including nutrition, agriculture, organics, and industrial manufacturing. The new cobot palletizer, TOMA, was created using this expertise and designed to be accessible, intuitive and efficient.
About Groupe TAQ
Founded in 1979, Groupe TAQ uses business partnerships as a means to provide work and social integration opportunities to people with functional limitations. We provide permanent, stable, quality jobs to 450 people, over 350 of whom are persons with disabilities. A not-for-profit organization, Groupe TAQ is a social enterprise that is helping more than a hundred business partners grow and flourish.