R 2000i C 165 F Transfer Case Handling System

Material Handling Robots

Need to simply move your parts? We have a robotic solution - From 0.5kg to 2300kg in payload, FANUC's robot range is the industry's most robust for part transfer and material handling technologies.
CRX Handling Metal Block 1

Solutions for Robotic Handling of Parts

Need to move some parts? FANUC America offers an extensive lineup of material handling robots. These robots are equipped with iRVision and are capable of high speed transfer in a well-optimized system. With everything available from compact robot models designed to work in sensitive environments to heavy-duty robots, finding a material handling robot to suit your needs is easy.

From pick and place to dispensing, palletizing, packaging, part transfer, machine tending or assembly, automated material handling solutions are available to meet every need. FANUC America and our Authorized System Integrator Network work at any scale, supplying easy-to-use standalone solutions or fully integrated systems that automate every material handling process from front to end of line. Robotic handling solutions maximize your productivity by increasing throughput and extending operating times.

Featured Material Handling Robots

Robots for Material Handling Applications

FANUC offers a wide range of material handling robots designed to support everything from compact pick-and-place tasks to heavy-duty lifting, palletizing, machine tending, part transfer, and packaging applications. Whether you need collaborative robots, SCARA robots, mid-range handling robots, or large-payload robotic material handling systems, FANUC has flexible automation solutions to help improve throughput, consistency, and productivity across your operation.

Lineup of collaborative robot arms of varying sizes on pedestal bases, mostly white with green accents, arranged in ascending height order on a reflective floor, with one gray and one green-and-black model at the end.

CRX Series Cobots

FANUC collaborative robots deliver safe, high‑precision automation with flexible payloads and easy integration for any production environment.

Close-up of a yellow FANUC LR Mate 200iD industrial robot arm against a dark background, showing its jointed forearm and wrist assembly with a black tool flange.

LR Mate Series

FANUCs LR Mate Series robots are your best compact robot solution for fast handling and processing parts up to 7 kg across a whole range of industries.

A man in a dark FANUC-branded shirt operates a handheld teach pendant while standing beside a yellow FANUC SR-3iA/U robot arm inside a safety-fenced work cell.

SCARA Series

FANUC's SCARA Robots are a powerful pick-and-place robot solution for manufacturing operations that require increased speed and repeatability.

View SCARA Series

M-410 Series

Boost palletizing throughput with FANUC M-410 robots—handling up to 800 kg with long reach and proven reliability for end-of-line automation.

View M-410 Series
A large yellow FANUC R-2000 industrial robot arm reaching upward inside a caged automation cell on a manufacturing floor, with a smaller robot and metal parts visible nearby.

R-2000 Series

FANUC R-2000 robots handle 100–270 kg with high speed, compact design, and precision, making them ideal for heavy payload material handling and spot welding.

Application Videos

Robotic Material Handling Systems

See how FANUC material handling robots are used in real production environments to move, sort, lift, load, pack, palletize, and transfer parts with speed and precision. These application videos highlight robotic material handling solutions for a variety of materials, payloads, and processes, from glass and rubber bales to ingots, molded parts, wood flooring, and flexible feeding systems.

Wood Handling System

FANUC Robots and 3D vision enable precise handling of varied wood materials, annually delivering safe and efficient, million‑sq‑ft‑scale wood production.

Globe Machine Manufacturing

Video courtesy of Globe Machine Manufacturing

Glass Handling and Packing

A FANUC R‑2000iC robot locates glass panes with a vision system, lifts them using suction cups, and loads them onto racks on dual turntables.

QComp Technologies, Inc.

Video courtesy of QComp Technologies, Inc.

Robotic Material Handling of Rubber Bales

A FANUC R‑2000iC/125L robot automatically picks and places rubber bales into boxes, palletizing them across two alternating conveyor-fed cells.

Sage Automation

Video courtesy of Sage Automation

Ingot Handling and Depalletizing

A FANUC R‑2000iC/125L with 3D vision identifies and depalletizes metal ingots, using high‑temp vacuum gripping and built‑in safety for fast, precise handling.

Combined Technologies

Video courtesy of Combined Technologies

Furnace Loader

A FANUC SR‑20iA uses iRVision and a flexible EOAT to pick parts from a press and place them onto the sintering belt with precise, consistent alignment.

Gasbarre Products Inc.

Video courtesy of Gasbarre Products Inc.

Wood Floor Material Handling

FANUC M‑20iB robots sort and nest random‑length boards into trays, forming panels, which an M‑410iC/315 stacks into bundles for shipment.

Mekanika

Video courtesy of Mekanika

Material Handling for Injection Molding

Three FANUC robots with iRVision load parts into an injection mold machine, improving cycle time, and accuracy in the tape dispenser molding process.

Robotic Technical Support Services, Inc. (RTSS)

Video courtesy of Robotic Technical Support Services, Inc. (RTSS)

Flexible Feeding System

A FANUC LR Mate 200iD works with a flexible feeder bowl to align and feed assorted parts, enabling adaptable robotic pick‑and‑place for assembly and packaging.

DevLinks Ltd

Video courtesy of DevLinks Ltd

Benefits

Benefits of Using An Automated Material Handling System

Material handling is a critical part of any manufacturing, warehousing, or logistics operation. By adopting automation and robotic material handling systems, manufacturers can improve productivity, increase efficiency, reduce costs, and create safer, more consistent workflows. FANUC offers a wide variety of material handling robots and automation solutions, from compact robots for light part transfer to heavy-payload robots for demanding material handling applications.

Safety

Integrating automated solutions into your facility can ensure safe material handling processes. Automated systems can help to prevent accidents by reducing the need for human intervention in tedious and potentially-dangerous tasks.

Consistency & Repeatability

A well-designed automated material handling system can provide consistent and repeatable results. This is especially important in applications where precision is critical, such as when working with small parts.

Accuracy

Eliminating the need for manual handling can help to improve the accuracy of your material handling process. Automated systems can place components with pinpoint accuracy, reducing the likelihood of errors.

Efficiency

Leveraging automated solutions can help to streamline your material handling process and increase efficiency. Automated systems can work around the clock, ensuring that tasks are completed quickly and efficiently without putting additional strain on your workforce.

Labor Management

Maintaining a workforce to handle material handling tasks can be costly. One of the advantages of handling robots is that you can cut labor costs by limiting the need for manual labor in certain applications, limiting the number of human workers you need to manage these tasks and reducing the risk of costly human error in the process.

Cost Reduction

Automated material handling systems can help reduce or eliminate costs associated with inefficient material movement, product damage, production delays, and manual labor. By improving accuracy, throughput, and process consistency, robotic automation can help manufacturers optimize their material handling operations from front to end of line.

Applications

Material Handling Robot Applications

FANUC material handling robots can automate a wide range of production, packaging, and logistics tasks, helping manufacturers move parts faster, improve accuracy, and reduce manual handling. From pick and place to palletizing, packaging, part transfer, dispensing, and assembly, robotic material handling systems can be configured to support your process from front to end of line.

Pick and Place

Pick and place robots move parts from one location to another with speed, consistency, and accuracy. These systems are ideal for part handling, sorting, feeding, packaging, and other repetitive transfer tasks.

Palletizing and Depalletizing

Palletizing robots can efficiently stack, ne. Robotic palletizing helps increase throughput, reduce manual lifting, and support more consistent load patterns

Packaging

Material handling robots can support packaging applications such as filling containers, applying labels, assembling boxes, erecting cartons, sealing bags, and shrink wrapping products. Automated packaging helps increase throughput without sacrificing accuracy or quality.

Part Transfer

Robotic part transfer helps maintain a continuous flow of materials throughout your facility. Robots can move components between conveyors, machines, workstations, inspection systems, and downstream processes quickly and efficiently.

Assembly

Robots can also complete simple assembly tasks such as inserting fasteners, placing components, or joining parts. Automating these repetitive tasks can save time, reduce labor costs, and limit the risk of error.

Logistics and Material Flow

Robotic material handling systems can improve the movement of materials throughout your facility, from receiving and production to packaging, storage, and shipping. By automating time-consuming or physically demanding logistics tasks, manufacturers can reduce delays, lower labor costs, limit product damage, and improve overall productivity and safety.

SR 20i A Handling Crates of Water 1
Industries

Industries That Use Material Handling Robots

FANUC material handling robots support automated material handling across a wide range of industries, helping manufacturers and logistics operations improve throughput, accuracy, safety, and productivity.

  • Aerospace: Robots move parts and assemblies around the ting precision manufacturing requirements.
  • Automotive: Material handling robots transfer parts, components, and assemblies between workstations, production lines
  • Consumer Goods: Robotic handling throughput in packaging, product handling, and production operations.
  • E-Commerce: Automated material handling systems support faster picking, packing, packaging, sorting, and shipping to help meet growing order fulfillment demand.
  • Energy: Robots help move materials safely and efficiently across fossil fuel and renewable energy production environments.
  • Food & Beverage: Robotic material handling systems automate picking, packing, depalletizing, and product transfer while supporting safety and quality standards.
  • Warehousing: Robots help store, sort, retrieve, and transfer products more efficiently while reducing labor demands and improving order accuracy.
Choosing the right system

What to Consider When Selecting an Automated Material Handling System

When deciding to integrate a new material handling system, consider the following factors before making a purchase to ensure you choose the best fit.

Payload and Speed Requirements

The first thing to consider is the payload and speed requirements of your application. The payload is the weight of the material that needs to be moved, and the speed is the rate at which it needs to be moved. It's important to choose a system that can handle the payload of your application while still meeting your speed requirements.

Necessary End-of-Arm Tools

You will also need to consider the types of material handling robots tools that will be required for your specific application. End-of-arm tools are used to grasp, lift, and move materials, but there are other specialized tools available, as well.

Materials Being Handled

Lighter materials can be handled with less powerful robots, while heavier materials will require a more robust system. You will also need to consider the size and shape of the materials being handled.

Facility Layout and Available Space

Mapping out your current facility layout and available space is important to ensure that the system you select will fit into your facility. You will also need to consider the amount of space required for any ancillary equipment, such as conveyors or sorting systems.

Labor Needs and Worker Safety

Hiring and retaining a dedicated workforce is a persistent, costly challenge. By automating your material handling processes, you can reduce labor costs by eliminating the need for manual handling in certain applications. When you automate physically-demanding, tedious tasks, you also improve worker safety, making your facility a more appealing place to work.

FAQ

Frequently Asked Questions About Material Handling Robots

Learn more about material handling, material handling equipment, and how robotic automation can help improve safety, efficiency, accuracy, and productivity across manufacturing, warehousing, packaging, and logistics operations.

Material handling involves the movement of materials from one point to another within a production facility. It can involve the movement of raw materials, parts, and finished products. Material handling processes are present in a number of environments and industries; warehouse material handling, for example, refers to the movement of products stored in and retrieved from a warehouse.

Material handling equipment is any type of equipment that is used to move materials from one point to another. This includes everything from conveyor belts to cranes, forklifts, and robots.

Material handling robots are used for applications such as pick and place, part transfer, palletizing, depalletizing, packaging, sorting, machine loading, assembly support, and warehouse automation. They help move materials efficiently and consistently throughout a production or logistics process.

Robots can actually help to promote safe material handling in the workplace. By automating the movement of materials, robots can help to reduce the risk of injury to workers.

The goals of material handling are to safely and accurately move materials, parts, products, and/or packages throughout a facility. You can enhance your material handling system with robots and automation to improve productivity and efficiency in your facility while also promoting worker safety.

There are a few ways you can improve how your material handling system performs. An automated handling system is one of the best ways to increase efficiency and productivity, but you can also take the following steps:

  • Use robots to move materials from one point to another
  • Customize the system to meet the specific needs of your business
  • Implement an inventory management system to keep track of materials
  • Train workers on how to safely and efficiently use the material handling
Products

Products Related to Material Handling

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Videos

Videos Related to Material Handling

PVC Pipe Handling

PVC pipe is cut, heated, molded, cooled, and quenched; a SCARA robot transfers parts, and a CRX packs accepted pieces for final sealing.

Delta Technology LLC

Video courtesy of Delta Technology LLC

Articles

Articles Related to Material Handling